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OTTO (Overdrive Tactical Transforming Operator Robot)

This repository is currently under active development. Many sections, configurations, and images are subject to change as progress is made. Expect frequent updates, including:

  • New mechanical designs and optimized subassemblies.
  • Improved CANBus configurations and motor tuning.
  • Updated URDF files for better simulation accuracy.
  • Additional images and diagrams to illustrate the robot’s structure and posture.

If you have suggestions or find issues, feel free to contribute or report them in the repository's issue tracker.

otto_sleeping.jpg

Table of Contents


Componenets

2-CH CAN HAT+

2-CH CAN HAT+ is an isolated expansion board for Raspberry Pi, supports dual-channel CAN communication, and features multi-protection circuits, wide voltage input, and so on. 2ch_can_hat+.png


Raspberry Pi 5

With 2–3× the speed of the previous generation, and featuring silicon designed in‑house for the best possible performance, we’ve redefined the Raspberry Pi experience.

raspberry_pi_5.png


eSUN PLA+ for prototyping parts.

eSUN PLA+ filament is modified based on PLA material, easy to print. In addition, PLA plus improves the toughness and layer adherence.

esun_pla+


Mechanical Assembly

SolidWorks Modeling

  • Design the robot structure in SolidWorks.
  • Ensure all mechanical components, including chassis, joints, actuators, and sensors, are properly positioned.
  • Maintain proper constraints and tolerances for assembly.

full_otto_cad.jpg


Exporting STL for URDF

  • Carefully group related parts into subassemblies that move together to ensure proper functionality in simulation.
  • Identify rigid components that can be combined into a single STL and moving components that require separate STL files.
  • In SolidWorks, define the correct mate constraints to simulate real-world motion.
  • Steps for exporting STL files:
    1. Open the subassembly in SolidWorks.
    2. Click File → Save As.
    3. Select STL (.stl) as the file format.
    4. Choose Fine resolution for improved mesh quality.
    5. Ensure units are set to meters to match URDF scale.
    6. Save the file and validate the STL integrity in MeshLab or Blender.
  • Use xacro to structure URDF files for better modularity.
  • Maintain a consistent naming convention for STL files to simplify the URDF structure.

all_sub_assem.jpg


CyberGear Motor CANBus Configuration

CANBus Network Setup

  • Ensure that CAN interfaces (CAN0, CAN1) are enabled on the robot’s controller.
  • Use a USB-to-CAN adapter if using a PC for debugging.

Configuration Steps

  1. Baud Rate Configuration:

    • The default baud rate for CyberGear motors is 500Kbps.
    • Adjust using candump and cansend if necessary.
  2. Set Motor ID:

    cansend can0 0x000#02.00.01.ID

    Replace ID with the desired motor ID.

  3. Check Motor Status:

    candump can0
    • Ensure no bus errors.
    • Look for correct heartbeat messages.
  4. Enable Torque Mode:

    cansend can0 0x000#02.00.02.01
    • The motor should respond with an ACK message.
    • Verify by checking the status byte in return messages.
  5. Set Target Speed or Position:

    cansend can0 0x000#02.00.03.[speed_value]

    Replace [speed_value] with desired RPM.

  6. Disable Motor:

    cansend can0 0x000#02.00.02.00

Basic Posture of the Robot

Default Position

---------->this section is for future parameters.<----------

  • Standing height: X cm
  • Wheelbase: Y cm
  • Joint angles:
    • Shoulder:
    • Elbow: 90°
    • Wrist:
  • Resting position: Arms folded at sides

Movement Configurations

  • Forward movement: Controlled by Hub motor.
  • Joint movement: Controlled by CyberGear motor commands.
  • Balancing: Ensure IMU feedback is active.

example_otto_posture.gif


Material Specifications

---------->this section is for future parameters.<----------

Component Material Properties
Chassis Frame Aluminum 6061 Lightweight, corrosion-resistant
Joints Carbon Fiber High strength-to-weight ratio
Wheels TPU Rubber Shock absorption, durability
Body Panels ABS Plastic High impact resistance, lightweight

Notes on Material Selection

  • Aluminum 6061: Used for frame rigidity and lightweight properties.
  • Carbon Fiber: Applied in high-stress areas to improve strength.
  • ABS Plastic: Used in outer shell for cost efficiency and impact protection.
  • TPU Rubber: Enhances wheel traction and improves longevity.

For additional support, please refer to the official CyberGear CANBus documentation and ROS2 URDF tutorials.

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